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01
ingest.order
✓ SUCCEEDED
0.6 s
Plant Orchestrator · Pulled the construction spec for 2.5 mm² class 2 PVC building wire from MES: 7 × 0.67 mm conductor, 0.80 mm nominal wall, 0.62 mm minimum spot wall, 6 kV spark test, 48 km order. Locked the target envelope.
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02
twin.simulate
✓ SUCCEEDED
41 s
Line Twin · Simulated 36 candidate recipes on the as-run line twin for draw schedule, lay length and extrusion setpoints, ranked on wall variance, concentricity, predicted spark risk and polymer give-away.
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03
draw.tension
✓ SUCCEEDED
1 m 48 s
Draw-and-Anneal · Capstan tension on RB1 stepped down 6% as the die-wear estimate crossed its threshold. Diameter held at 0.670 mm ± 0.004 mm and the break-risk score fell from 0.31 to 0.09.
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04
anneal.current
✓ SUCCEEDED
54 s
Draw-and-Anneal · Annealer current trimmed against the live conductivity reading to hold the softness target without over-anneal through the speed change.
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05
strand.lay
✓ SUCCEEDED
1 m 12 s
Strand-and-Cable · Lay length set to 28 mm on bunching line ST2 with payoff tension balanced across 7 spools. Roundness index held above 0.97 into the extrusion payoff.
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06
extrude.wall
✓ SUCCEEDED
2 m 36 s
Insulate-and-Jacket · Screw speed and zone 3 temperature re-cut against melt pressure and material-lot moisture. Wall settled at 0.80 mm nominal, minimum 0.66 mm, concentricity 0.93.
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07
inspect.fuse
✓ SUCCEEDED
continuous
Defect-and-Inspect · 6 cameras, the laser gauge, the eddy-current head and the spark tester fused at the edge. One neckdown precursor at 12,480 m flagged and cleared by a screw-speed trim before it reached the reel.
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08
approve.human
◆ APPROVAL
38 s
Plant Orchestrator · Line-speed ramp 1,100 to 1,250 m/min exceeded the site autonomy threshold. Held for the shift process engineer and approved at 06:41:52.
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09
reel.change
✓ SUCCEEDED
2 m 05 s
Robot-and-Handling · Reel change on take-up TU3 planned and executed by the handling robot. Payoff aligned and tension re-established inside the changeover window.
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10
reel.release
✓ SUCCEEDED
1 m 10 s
Quality-and-Conformance · Reel R-30417 released: genealogy written (conductor lot, draw and anneal record, lay, wall and concentricity trace, defect map, approvals) and checked against the construction spec.