Physical AI · Wire and cable autonomy

The line runs itself. You decide how far.

Draweon is an agent operating system for wire and cable plants. Specialist agents control drawing and annealing, stranding and cabling, and insulation and jacket extrusion, watched by fused laser, eddy-current, spark and vision inspection, rehearsed on an as-run line twin, and bounded by a policy engine you control.

Book a line review See the platform

SUCCEEDED run_3d7a1e scenario complete10 steps · 1 approval gateEX-3 · 1,250 m/min

run_3d7a1e · agent graph · EX-3 · scenario 10 nodes · 1 approval gate
01 · orchestrator ingest.order ✓ SUCCEEDED 02 · simweon twin.simulate ✓ SUCCEEDED 03 · draw_anneal draw.tension ✓ SUCCEEDED 04 · draw_anneal anneal.current ✓ SUCCEEDED 05 · strand_cable strand.lay ✓ SUCCEEDED 06 · insulate_jacket extrude.wall ✓ SUCCEEDED 07 · defect_inspect inspect.fuse ✓ SUCCEEDED 08 · orchestrator approve.human ◆ APPROVAL 09 · robot_handling reel.change ✓ SUCCEEDED 10 · quality_conf reel.release ✓ SUCCEEDED

Illustrative scenario: EX-3 · 2.5 mm² class 2 PVC building wire, changeover, no spark faults

Design partners wanted · 3 to 5 plants · lines we are looking for

Rod breakdown Fine drawing and annealing Bunching and stranding Insulation extrusion Jacketing Spark and eddy-current test

Pre-launch. No customers, pilots or logos are claimed. The first cohort gets a paid pilot on one line against a baseline agreed in writing.

Run timeline · scenario

One scenario run, step by step

Every Draweon run is an ordered, inspectable sequence. This is run_3d7a1e on EX-3 · 2.5 mm² class 2 PVC building wire. Scenario completes in 10 steps with one approval gate. Wall settles at 0.80 mm nominal, minimum 0.66 mm, concentricity 0.93, no spark faults, reel R-30417 released with full genealogy.

run_3d7a1e EX-3 · 2.5 mm² class 2 PVC building wire illustrative scenario SUCCEEDED
  1. 01 ingest.order SUCCEEDED 0.6 s

    Plant Orchestrator · Pulled the construction spec for 2.5 mm² class 2 PVC building wire from MES: 7 × 0.67 mm conductor, 0.80 mm nominal wall, 0.62 mm minimum spot wall, 6 kV spark test, 48 km order. Locked the target envelope.

  2. 02 twin.simulate SUCCEEDED 41 s

    Line Twin · Simulated 36 candidate recipes on the as-run line twin for draw schedule, lay length and extrusion setpoints, ranked on wall variance, concentricity, predicted spark risk and polymer give-away.

  3. 03 draw.tension SUCCEEDED 1 m 48 s

    Draw-and-Anneal · Capstan tension on RB1 stepped down 6% as the die-wear estimate crossed its threshold. Diameter held at 0.670 mm ± 0.004 mm and the break-risk score fell from 0.31 to 0.09.

  4. 04 anneal.current SUCCEEDED 54 s

    Draw-and-Anneal · Annealer current trimmed against the live conductivity reading to hold the softness target without over-anneal through the speed change.

  5. 05 strand.lay SUCCEEDED 1 m 12 s

    Strand-and-Cable · Lay length set to 28 mm on bunching line ST2 with payoff tension balanced across 7 spools. Roundness index held above 0.97 into the extrusion payoff.

  6. 06 extrude.wall SUCCEEDED 2 m 36 s

    Insulate-and-Jacket · Screw speed and zone 3 temperature re-cut against melt pressure and material-lot moisture. Wall settled at 0.80 mm nominal, minimum 0.66 mm, concentricity 0.93.

  7. 07 inspect.fuse SUCCEEDED continuous

    Defect-and-Inspect · 6 cameras, the laser gauge, the eddy-current head and the spark tester fused at the edge. One neckdown precursor at 12,480 m flagged and cleared by a screw-speed trim before it reached the reel.

  8. 08 approve.human APPROVAL 38 s

    Plant Orchestrator · Line-speed ramp 1,100 to 1,250 m/min exceeded the site autonomy threshold. Held for the shift process engineer and approved at 06:41:52.

  9. 09 reel.change SUCCEEDED 2 m 05 s

    Robot-and-Handling · Reel change on take-up TU3 planned and executed by the handling robot. Payoff aligned and tension re-established inside the changeover window.

  10. 10 reel.release SUCCEEDED 1 m 10 s

    Quality-and-Conformance · Reel R-30417 released: genealogy written (conductor lot, draw and anneal record, lay, wall and concentricity trace, defect map, approvals) and checked against the construction spec.

Tool calls · scenario

The agent shows its work

Every tool invocation, argument and result is written to an append-only, human-readable log, and every reasoning step is expandable. Nothing about a run is hidden from the plant.

tool-call stream · run_3d7a1e
  1. 06:30:12mes.read_order({ line: "EX-3", construction: "BW-2.5-C2-PVC" })
  2. 06:30:12ok spec locked · wall 0.80 mm nominal · min 0.62 mm · spark 6 kV
  3. 06:30:13twin.simulate({ candidates: 36, horizon: "14 min" })
  4. 06:30:54ok best recipe #22 · wall var 0.018 · spark risk 0.04 · give-away 2.1%
  5. 06:30:55policy.evaluate({ recipe: 22, autonomy: "L3" })
  6. 06:30:55ok 8 writes permitted · 1 write requires human approval
  7. 06:30:56plc.write_setpoint({ tag: "RB1.CAPSTAN_T", delta: "-6%" })
  8. 06:32:44ok diameter 0.670 mm ±0.004 · break risk 0.31 → 0.09
  9. 06:32:45plc.write_setpoint({ tag: "ANN1.CURRENT", mode: "hold_conductivity" })
  10. 06:33:39ok conductivity on target · softness in window
  11. 06:33:40plc.write_setpoint({ tag: "ST2.LAY", to: "28 mm", spools: 7 })
  12. 06:34:52ok roundness 0.97 · payoff tension balanced
  13. 06:34:53plc.write_setpoint({ tag: "EX3.SCREW_RPM", zone3: "+4 °C" })
  14. 06:37:29ok wall 0.80 nominal · min 0.66 · concentricity 0.93
  15. 06:37:30sensors.fuse({ cams: 6, laser: true, eddy: true, spark: true })
  16. 06:39:04precursor: neckdown risk 0.58 · 12,480 m · zone 3
  17. 06:39:05plc.write_setpoint({ tag: "EX3.SCREW_RPM", delta: "+1.5%" })
  18. 06:39:21ok neckdown risk 0.58 → 0.06 · wall recovered
  19. 06:39:22approval.request({ action: "line_speed", to: "1250 m/min" })
  20. 06:41:52ok approved by shift process engineer · logged
  21. 06:41:53isaac.plan_path({ task: "reel_change", takeup: "TU3" })
  22. 06:43:58ok reel changed · payoff aligned · tension re-established
  23. 06:43:59mes.log_reel({ reel: "R-30417", genealogy: "full" })
  24. 06:45:09ok scenario complete · 10 steps · spark faults 0 · released

Reasoning trace

Plan, thought, action, observation, exactly as the orchestrator would record it.

GoalChange line EX-3 over to 2.5 mm² class 2 PVC building wire, ho…

Change line EX-3 over to 2.5 mm² class 2 PVC building wire, hold 0.80 mm nominal wall and concentricity, and finish the run with zero spark faults.

PlanSimulate the changeover on the twin first. Lead with drawing a…

Simulate the changeover on the twin first. Lead with drawing and annealing so the conductor is right before stranding, then set lay, then re-cut extrusion against the live wall reading. Fuse inspection continuously. Hold the line-speed ramp for a human.

ThoughtThe standing recipe raises line speed and screw speed together…

The standing recipe raises line speed and screw speed together. On the twin that produces a wall dip at zone 3 because the melt pressure lags the speed step. Sequencing the zone 3 temperature move ahead of the speed ramp removes it.

Actiontwin.simulate(candidates=36) returns recipe #22: zone 3 up 4 °…

twin.simulate(candidates=36) returns recipe #22: zone 3 up 4 °C before the ramp, screw speed trimmed to the live wall reading, lay 28 mm.

ObservationRecipe #22 predicts wall variance 0.018 mm, spark risk 0.04 an…

Recipe #22 predicts wall variance 0.018 mm, spark risk 0.04 and give-away 2.1%. Three candidates scored lower on give-away but pushed predicted minimum wall under the spec floor and were discarded.

ActionExecute recipe #22 under autonomy level L3: eight setpoint wri…

Execute recipe #22 under autonomy level L3: eight setpoint writes permitted, the line-speed ramp routed to the shift process engineer.

ObservationNeckdown precursor at 12,480 m at 06:39:04. A 1.5% screw-speed…

Neckdown precursor at 12,480 m at 06:39:04. A 1.5% screw-speed trim cleared it in 16 s with no reel quarantined.

OutcomeScenario complete. Wall 0.80 mm nominal, minimum 0.66 mm, conc…

Scenario complete. Wall 0.80 mm nominal, minimum 0.66 mm, concentricity 0.93, zero spark faults. Reel R-30417 released with full genealogy.

How it works

A goal becomes a plan becomes a run

Nothing about a Draweon run is implicit. The goal is declared, the plan is simulated on the twin, each step is typed and bounded, and the outcome is written to the reel record.

Active path

The orchestrator plans, the agents act

A run starts as a goal, becomes a plan, and executes as a graph of typed steps. The active path is always visible, always logged, always reversible.

RUNNING APPROVAL SUCCEEDED
<50 ms p95 perception-to-decision latency for alerting · design target
<250 ms p95 latency for bounded control recommendations · design target
4 to 12 cameras per line at 60 to 240 fps · design target
100 to 1,000 Hz laser, eddy, spark and time-series fusion rate · design target
Human in the loop

Autonomy is a dial, not a switch

L1 advisory, L2 supervised writes, L3 bounded autonomy, L4 unattended within an envelope. Each plant sets the level per agent, per tag, per shift, and every write above the threshold waits for a named approver. The four figures above are design targets, not measured results.

Agent roster

Nine agents, a twin and an orchestrator

Each agent owns a section of the line, a bounded tool set and a metric the plant already measures. They negotiate for shared actuators through the orchestrator, never directly. Five of them ship as named products.

agent.draw_anneal · shipped as Drawix

Draw-and-Anneal

Rod breakdown, wire drawing, annealing

Perceives rod, wire, tension, die force, temperature and annealer conductivity in real time, predicts break risk and die wear before they happen, and closes the loop on die and capstan sequencing, tension, line speed and annealing setpoints to hold diameter and conductivity.

plc.read_tensionplc.write_setpointannealer.set_current

agent.strand_cable · shipped as Cablyn

Strand-and-Cable

Stranding, cabling, lay and geometry

Senses payoff tension, take-up, rotational speed and geometry, predicts lay and roundness drift and birdcaging before they form, and closes the loop on strander and take-up speeds and tensions to hold target lay length and geometry.

plc.read_payoffplc.write_setpointgeometry.read_lay

agent.insulate_jacket · shipped as Extrio

Insulate-and-Jacket

Insulation and jacket extrusion

Fuses gauge, laser and wall-scan signals with melt and cooling telemetry, predicts eccentricity and wall drift before it lands on the reel, and closes the loop on screw speed, temperature zones, line speed and cooling to hold concentric wall and dielectric quality.

gauge.read_wallplc.write_setpointcooling.set_zone

agent.defect_inspect · shipped as Eddix

Defect-and-Inspect

Fused inspection and defect prediction

Fuses vision, laser, eddy-current and spark-test signals into one real-time model of cable health. Detects and predicts diameter drift, lumps and neckdowns, insulation faults, sparks and pinholes, localises them to reel and length, and routes bounded corrections upstream.

sensors.fusevision.streamgenealogy.write

agent.quality_dim

Quality-and-Dimension

Conductor, insulation and dimensional quality

Holds conductor, insulation and dimensional quality against the construction spec across the whole line, reconciling what the control agents want with what the spec allows.

spec.checkgauge.read_walllab.read_conductivity

agent.yield_takt

Yield-and-Takt

Yield, scrap, length give-away, energy, line balancing

Prices every candidate move in scrap, give-away, kilowatt-hours and minutes, sequences changeovers and reel changes, and balances line speed against downstream capacity.

cuopt.sequencemes.read_ordersenergy.budget

agent.robot_handling

Robot-and-Handling

Spool, reel, payoff and take-up handling

Drives spool, reel and payoff and take-up handling so the line never waits on a reel change, with motion planned and checked in simulation before it runs near moving conductor.

isaac.plan_pathtakeup.reel_changewms.route

agent.quality_conf

Quality-and-Conformance

Right-first-time, non-conformance, genealogy, traceability

Builds the reel and length genealogy record, gates release against the construction spec and the standards the cable is qualified to, and assembles evidence packets for customer and regulatory review.

mes.log_reelspec.checkaudit.write

agent.cable_knowledge

Cable-Knowledge

Specs, standards, procedures, operator Q&A

Answers process and standards questions from draw schedules, construction and insulation specs, cable standards and quality procedures, with every answer cited to its source and scoped to the tenant.

rag.retrievestandards.citeprocedure.lookup

twin.simweon · shipped as Simweon

Line Twin

As-run whole-line simulation and recipe optimisation

Simulates rod breakdown, drawing, annealing, stranding, extrusion, cooling and reel handling with GPU physics, compares as-run against as-designed, and auto-optimises draw schedule, lay and extrusion recipes so the line hits target quality, dimension and takt before the first metre runs.

twin.simulatetwin.compare_asrunrecipe.optimise

agent.orchestrator

Plant Orchestrator

Planning, arbitration, human approval

Plans the run, arbitrates between agents competing for the same actuator, enforces the autonomy level and routes anything above the risk threshold to a named approver.

plan.composepolicy.evaluateapproval.request
Where it pays

Four loops, four metrics

Draweon is not a dashboard. Each agent closes a loop a cable plant already measures in scrap, metres, kilowatt-hours and minutes. The tables show what each loop watches and what it is allowed to move.

Breaks and die wear

Catch the break before the wire goes

Draw tension, die force and temperature are fused at the edge into a rolling break-risk estimate. When risk crosses the threshold the agent has time to trim tension or step the die sequence instead of restringing a line.

  • Tension, force and thermal streams fused at 100 to 1,000 Hz
  • Die-wear estimate with a bounded tension response
  • Every break and precursor labelled into the training set
agent.draw_anneal SUCCEEDED
SignalWatchesMoves
Draw tensionWatched per capstanTrimmed inside per-tag limits
Die wearEstimated from force and temperatureDie-change recommendation
Break riskScored continuouslyLine-speed hold or tension trim
Wall and concentricity

Stop paying for a thick wall

Walls run thick because thin is dangerous. Extrio fuses gauge, laser and wall-scan with melt and cooling telemetry and holds the wall at nominal, not at nominal plus a margin, while keeping minimum spot wall above the floor.

  • Wall and concentricity predicted, not only measured
  • Screw speed, zone temperature and cooling moved together
  • Material-lot and moisture carried into the recipe
agent.insulate_jacket SUCCEEDED
SignalWatchesMoves
Wall thicknessGauge, laser and wall scanScrew speed and line speed
ConcentricityWall scan per quadrantDie centring recommendation and cooling
Melt pressureHead and zone telemetryZone temperatures
Sparks and pinholes

Predict the spark, then prevent it

A spark tester tells you about a fault after it is on the reel. Eddix fuses vision, laser, eddy-current and spark signals to score insulation health ahead of the tester and route a bounded correction upstream.

  • Four modalities, one model of cable health
  • Defects localised to reel and length
  • Rare spark and pinhole cases augmented synthetically, validated against real events
agent.defect_inspect SUCCEEDED
SignalWatchesMoves
Spark eventsTester plus upstream precursorsRecommendation to Extrio, reel quarantine
Neckdowns and lumpsLaser and camerasScrew-speed trim via Extrio
EccentricityLaser and wall scanDie-centring and cooling recommendation
Changeovers

Rehearse the run on the twin

Every changeover and new construction is simulated on the as-run line twin before a setpoint moves. Candidates that save polymer but push minimum wall under the floor or raise spark risk are discarded automatically.

  • 10 to 100 candidate recipes per changeover
  • Ranked on wall variance, concentricity, spark risk and give-away
  • The chosen recipe is executed step by step and logged
twin.simweon SUCCEEDED
SignalWatchesMoves
Draw scheduleDie train and tension planProven setpoints to Drawix
Lay lengthStranding geometryProven setpoints to Cablyn
Extrusion recipeScrew, zones, cooling, speedProven setpoints to Extrio
Multi-agent handoff

Agents negotiate, they do not collide

Two agents will want the same actuator. The orchestrator arbitrates on the run goal, not on who asked first, and the handoff is logged like any other step.

Contested move: EX-3 screw speed

  1. 01yield_takt.request(screw −1.2%) SUCCEEDED0.2 s

    Yield-and-Takt wants to trim screw speed to reduce polymer give-away on the thick side of the wall.

  2. 02defect_inspect.request(screw +1.5%) SUCCEEDED0.2 s

    Defect-and-Inspect wants to raise screw speed to clear a neckdown precursor at 12,480 m.

  3. 03orchestrator.arbitrate SUCCEEDED0.4 s

    Neckdown risk 0.58 outranks 0.3% give-away under the run goal "zero spark faults". Defect-and-Inspect wins the actuator for 120 s.

  4. 04yield_takt.handoff(returned) SUCCEEDED120 s

    Actuator returned. Yield-and-Takt recovers give-away through the cooling trough instead. Wall holds at 0.80 mm nominal.

Illustrative scenario.

Arbitration rules

  • Run goal first. Every request is scored against the declared goal, not the requesting agent's local objective.
  • Safety and dielectric outrank yield. A spark fault on a reel costs more than a fraction of a percent of polymer.
  • Time-boxed ownership. An agent holds a contested actuator for a bounded window, then must re-justify.
  • Everything is logged. The losing request, the score and the reason all appear in the run record.
  • Deadlocks escalate to a human rather than resolving by timeout.

See the agent roster

Autonomy

Four levels, set per agent and per tag

A plant does not go from manual to unattended in one step. Draweon makes the level explicit, auditable and reversible at any time. The first release runs shadow mode, then assist mode, then graduated autonomy.

Autonomy levels and the human role at each
LevelWhat the agent doesWhat the human doesWhere it sits in a pilot
L1 · AdvisoryRecommends setpoints and explains why, with citationsEnters every change manuallyShadow mode, weeks 1 to 3
L2 · SupervisedProposes a write; it executes on approvalApproves each write in the review consoleAssist mode, weeks 4 to 8
L3 · BoundedWrites inside tag, rate and magnitude limitsApproves ramps, die changes and reel releaseGraduated autonomy, from week 9 if the plant is satisfied
L4 · UnattendedRuns the envelope without promptingSets the envelope; reviews the shift recordPlanned; after qualification on the construction
Targets

Design targets, stated as targets

These are the figures in our compute plan. None is a measured result. Every pilot measures against the plant's own baseline, reproduced from the plant's reel genealogy, not from our telemetry.

10 to 40 models served per plant, canary rollout by line · design target
5 to 20 M labelled frames and events for the first training sets · design target
500 to 2,000 GPU-hours per major model refresh · design target
100k to 1M synthetic rare-defect variants per quarter · design target
Segments

Where cable makers start

Power, building wire, automotive and EV harness, data and fibre, magnet and specialty. Most plants pick one line and one wedge, prove the number, then expand.

Power transmission and distributionGrid and renewables cable

Power transmission and distribution

Large conductors, long runs and dielectric requirements that leave no margin. Drawing, stranding and insulation control with fused inspection on every reel.

Building wireHigh-speed, high-volume

Building wire

Thin walls at high line speed, where give-away and spark faults decide margin. Extrio and Eddix on the insulation line first.

Automotive and EV harnessThin-wall, qualified constructions

Automotive and EV harness

Small conductors, thin walls and USCAR qualification. Concentricity and spark prediction before the reel, genealogy for every lot.

Data and fibreGeometry-sensitive

Data and fibre

Lay and geometry decide electrical performance. Cablyn holds lay and roundness and hands a round core to extrusion.

Magnet and specialty wireFine drawing and annealing

Magnet and specialty wire

Fine diameters, exact conductivity and softness. Drawix on break prediction and annealing control, energy per reel measured.

Accelerated computing

Physical AI, at the die train

Conductor moves at over a thousand metres a minute. Perception has to be local, deterministic and fast, so Draweon runs GPU inference at the plant edge and keeps training, simulation and optimisation in the cloud or on-prem.

Jetson Orin · DeepStream · Holoscan · TensorRT

Edge perception

4 to 12 cameras per line plus laser, eddy-current and spark streams fused at the line. Sub-50 ms alerting and sub-250 ms bounded control are the design targets. Jetson Thor is planned for higher sensor density.

Triton · NIM

Model serving

Vision, time-series, anomaly and quality models behind one orchestrator at the plant edge, with canary rollout by line and fallback to the previous validated version.

DGX or HGX · NeMo

Training

Defect classifiers, sensor-fusion models, time-series prognostics and cable-process reasoning models trained on reel telemetry and engineer corrections. Dedicated training capacity is planned.

Omniverse · OVX · Modulus

Line twin

As-run drawing, stranding, extrusion, thermal and tension simulation. Physics-informed surrogates are planned so recipes can be optimised at production cadence.

Cosmos · Omniverse Replicator

Synthetic data

Rare spark, pinhole, eccentricity, neckdown and break variants generated and validated against real gauge, spark and vision distributions before promotion. Planned.

cuOpt

Optimisation

Line sequencing, reel changeovers, energy allocation, takt and constrained setpoint proposals.

Isaac · Isaac Sim

Robot handling

Spool, reel and payoff and take-up motion planned and validated in simulation before it runs next to moving conductor.

Developers

Define an agent, bound it, run it

The Draweon SDK is typed Python. Tools are declared with schemas and limits and the policy engine enforces them at call time, not in a review meeting. This is a design preview; the API will change before release.

What you get

  • Typed tool definitions with unit-aware ranges and rate limits
  • Deterministic replay of any historical run against a new model
  • Local twin harness so a recipe is simulated before it is shipped
  • Autonomy policy as code, versioned and reviewed like any other change

Read the docs Developer guide

ex3_extrusion_agent.py 
# Design preview. Bound the extrusion agent to line EX-3.
from draweon import Agent, Tool, Limit, Autonomy

screw = Tool(
    name="plc.write_setpoint",
    tags=["EX3.SCREW_RPM", "EX3.ZONE3_T"],
    limits=[Limit(max_step="2%", per="30s")],
)

extrude = Agent(
    id="agent.insulate_jacket",
    goal="wall 0.80 mm nominal, min 0.62, concentricity >= 0.90",
    tools=[screw, Tool("gauge.read_wall", read_only=True)],
    # bounded writes; humans still gate ramps
    autonomy=Autonomy.L3,
    # simulate on the twin before every write
    verify="twin",
)

run = extrude.start(line="EX-3", construction="BW-2.5-C2-PVC")
for step in run.stream():
    print(step.name, step.status, step.duration)
CLI

Start a run from anywhere

The same run engine, the same policy checks, the same audit trail, from the terminal, the review console or the SDK. Design preview.

draweon · cli · scenario 
$ draweon run "changeover EX-3 to BW-2.5-C2-PVC" --autonomy L3

→ plan composed          10 steps · 1 approval gate
→ twin.simulate          36 candidates · best #22 · spark risk 0.04
→ policy.evaluate        8 writes permitted · 1 held for human
→ executing              draw.tension ..... ok   1m48s
→ executing              anneal.current ... ok   54s
→ executing              strand.lay ....... ok   1m12s
→ executing              extrude.wall ..... ok   2m36s
! approval required      line_speed 1100 → 1250 m/min
→ approved               shift process engineer · 06:41:52
→ scenario complete      spark faults 0 · reel R-30417 released

$ draweon runs show run_3d7a1e --format genealogy
Pricing

Priced per line, per plant, per group

Land on one workflow with a measured baseline. Expand by line, module and autonomy level. Outcome components are available on yield, scrap, length and energy. Annual prepay carries a 15 to 20% discount.

Line $14,000 per drawing, stranding or extrusion line / month · billed monthly

Drawing or extrusion control, or inspection, for a single line. For cable makers validating ROI on the wedge.

  • One line, one agent module
  • Plant-edge inference node included
  • Line controller and gauge reads, guarded writes
  • Run log, audit trail, reel genealogy
  • Business-hours support
Start a pilot
Recommended Plant $90,000 per plant / month · billed monthly

The whole loop: draw and anneal, strand and cable, insulate and jacket, defect, quality and dimension, yield and takt, robotic handling and the twin.

  • All control agents on every line
  • Fused inspection on every line
  • Quality, yield, takt and conformance
  • Robotic spool and reel handling
  • As-run line twin and changeover optimisation
  • 24/7 support, quarterly model review
Talk to us
Enterprise Custom land $650k to $8.5M ACV

Multi-site wire and cable groups standardising on Draweon, with custom conductor, insulation and tolerance models.

  • Multi-site fleet management
  • Custom conductor, insulation and tolerance models
  • Plant edge fleet with on-prem option
  • Group autonomy policy and approval chains
  • SLAs, SSO and RBAC, dedicated engineer
Contact us
Who it is for

Built for the people who run the line

We have no customer quotes to show yet and will not invent any. These are the three roles in a cable plant we build for, and the problems they bring to the first meeting.

Plant or Operations Director

Owns production rate, quality, scrap and yield, energy and delivery.

What this person is dealing with today

  • Fixed die and line-speed setpoints that cap dimension consistency, rate and yield
  • Expensive copper and aluminium scrap and length give-away eroding margin
  • A retiring wire-drawer and extrusion-operator workforce that caps rate

Process or Extrusion Engineer

Owns draw schedules, annealing, stranding lay and extrusion recipes, process windows and yield.

What this person is dealing with today

  • Diameter, eccentricity, lump and neckdown faults driving scrap and downgrade
  • Wire breaks and die wear halting high-speed lines
  • Drawing, stranding, extrusion and inspection siloed and reactive

Quality or Reliability Engineer

Owns cable quality to UL, IEC, IPC and automotive standards, defect and dielectric conformance, reel and length genealogy.

What this person is dealing with today

  • Spark and pinhole insulation failures causing rejects and safety escapes
  • Genealogy stitched together by hand across separate systems
  • Evidence for customer and regulatory review assembled after the fact
Integrations

It speaks line, not cloud

Draweon reads and writes through the systems already on the floor. No rip and replace, no parallel historian, no new HMI to learn. Vendor names are examples of systems found on cable lines; connector availability is confirmed per site.

Line control

PLC and SCADA on drawing, stranding and extrusion lines (Siemens, Rockwell and OEM controllers)

Setpoint reads and guarded writes

Diameter and eccentricity

Laser gauges and X-ray wall scanners (Sikora, Zumbach, Beta LaserMike and NDC class systems)

Wall, diameter, eccentricity traces

Eddy-current and spark

Eddy-current heads and spark testers

Fault events with length position

Cameras

Line-scan and area cameras on the line

Frames for lumps, neckdowns, surface faults

Drawing and annealing

Rod breakdown, intermediate and fine drawing, annealers (Niehoff and Properzi class lines)

Tension, die force, annealer current, conductivity

Stranding and cabling

Bunchers, planetary, rigid and tubular stranders (Gauder, Pourtier, Nextrom class lines)

Payoff tension, take-up, lay, geometry

Extrusion

Insulation and jacket lines (Maillefer, Rosendahl Nextrom, Troester, Davis-Standard class lines)

Screw, zones, melt pressure, cooling

MES and quality

Cable MES, quality systems and in-house records

Orders, constructions, reel genealogy

See all integrations

Guardrails

An agent that can move a screw speed needs a leash

Draweon writes to production equipment. Every capability is scoped, every write is policy-checked, and every action is written to an append-only audit log the plant owns.

  • Bounded action space. Each agent writes only to an explicit tag allow-list, inside per-tag rate and magnitude limits.
  • Policy engine before every write. Autonomy level, shift, construction, interlock state and operator presence are evaluated before a setpoint moves.
  • Human-in-the-loop gates. Anything above the site threshold, such as line-speed ramps, die changes and reel release, waits for a named approver.
  • Immutable audit log. Append-only and exportable. Every action records source signals, retrieved procedures, predicted impact, allowed range, rollback condition, approver and reel scope.
  • Hard fallback. Loss of the edge node, the network or a model returns control to the line controller's last known-good state.
  • Tenant and IP isolation. Construction recipes, defect libraries and process memory never cross a customer boundary. On-prem deployment is available for sensitive producers.

Compliance posture

ItemScopeStatus
SOC 2 Type ICloud control plane QUEUED Planned, first 6 months
SOC 2 Type IICloud control plane QUEUED Planned, 6 to 12 months
SSO and RBACConsole and approvals QUEUED Planned, 6 to 12 months
Standards-cited reasoningUL, IEC, IPC, USCAR documents RUNNING In the design, every answer cites its source
Per-tenant isolationRecipes, models, memory RUNNING In the design from day one
On-prem and plant-edge deploymentSensitive producers RUNNING Design option

Read the security overview

Enterprise

Standardise autonomy across the group

One policy model, one audit trail, one benchmark across every line in every plant, with the conductor, insulation and tolerance models kept private to each site.

Talk to us Enterprise details

  • SSO and role-based access down to the tag level, planned for the 6 to 12 month release
  • Group-wide autonomy policy with per-site override and approval chains
  • Cross-plant benchmarking on scrap, give-away, breaks, energy and first-pass quality
  • On-prem and plant-edge deployment, with air-gapped operation for sensitive producers
  • Edge autonomy that survives control-plane loss by returning to the controller's last known-good state
  • Dedicated deployment engineer and quarterly model review per plant
FAQ

Straight answers

The questions plant directors and process engineers ask in the first meeting.

Yes, but only within an explicit tag allow-list with per-tag rate and magnitude limits, and only at the autonomy level your plant has set. Level 1 is advisory: Draweon recommends and a human enters everything. Design partners start there, in shadow mode, before supervised writes.

Get started

Bring autonomy to your line

Start with one drawing, stranding or extrusion line and one measurable baseline. A paid pilot on wall and concentricity, break prediction or spark prediction shows the number before you commit further.

Book a line review See pricing